July 2023 - David G.Flatt

Building Quality Benches for The High Line Hotel

David G. Flatt, LTD, renowned for its enviable expertise in creating bespoke furniture pieces, was excited when The High Line Hotel reached out to them regarding a project for their Remote View Cocktail Garden. Tasked with designing and fabricating unique benches for the hotel’s cocktail garden, the team demonstrated its advanced proficiency in the CNC (Computer Numerical Control) cutting process. This revolutionary method, hallmarked by accuracy and customization, guarantees furniture pieces that blend seamlessly with the aesthetic sensibilities of any space.

The Design Process: Imbuing Function with Style

The creative helm of the David G. Flatt team initiated the process with thoughtful design sessions that took into account The High Line Hotel’s heritage and architectural legacy. The goal was not just to create benches but to design seating that would be both practical and a natural extension of the hotel’s charm. After a design was settled upon, it was time to get to work!

The beauty of CNC cutting technology and millwork services are shown through this phase, allowing swift alterations to digital blueprints, thus ensuring an efficient design process.

Working in the Shop

Assembly

The CNC Cutting Advantage: Precision and Versatility

The CNC cutting process permitted the team to deliver with unprecedented precision, making intricate cuts that would have been nearly impossible by hand. Furthermore, CNC cutting also facilitated an incredible level of versatility, capable of carving out designs in a wide range of materials. The result was a suite of benches, each displaying intricate craftsmanship and a distinct personality, all the while adhering to The High Line Hotel’s individual identity.

The Art of Careful Packaging and Delivery

At David G. Flatt, LTD, the commitment to quality doesn’t end at the completion of fabrication. It extends to the meticulous process of packaging and delivery, reflecting the same high standard we hold for every part of our operation. We handle each bespoke piece with extreme care, ensuring they are carefully wrapped to protect against any potential damage during transit.

Our dedicated team personally oversees the delivery process, transporting the benches from our workshop to The High Line Hotel. This approach allows us to guarantee that every item reaches its destination in pristine condition, ready to be installed and appreciated by the hotel’s visitors. This practice demonstrates our unwavering attention to detail and further reinforces our commitment to delivering excellence, every step of the way.

Delivering the Benches

The Final Installation: Seamless Integration

The ultimate test of any design project is the final installation, and these unique benches passed with flying colors. Not only did the pieces demonstrate the master craftsmanship of the David G. Flatt team, but they also meshed perfectly with The High Line Hotel’s aesthetic. A combination of historical ambiance and modern sensibility was stunningly reflected in the new seating. The benches serve not just as comfortable rest spots but also as artistic installations that contribute to the hotel’s overall visual appeal.

The Final Project

A Testament to Skill and Innovation

The High Line Hotel project is yet another testament to David G. Flatt, LTD’s commitment to pushing the boundaries of design and fabrication. Through the intelligent use of CNC cutting, the team was able to create beautiful, bespoke benches that truly enhance the hotel’s Remote View Cocktail Garden space. It is projects like these that set David G. Flatt, LTD, apart, combining technology, craftsmanship, and unwavering attention to detail, producing results that are nothing short of remarkable. Have a project for your space that you’re dreaming of making a reality? Contact the team at David G. Flatt, LTD, today to get started!

The Advantages of CNC Cutting: How to Get Precise and Consistent Results Every Time

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CNC (Computer Numerical Control) cutting has revolutionized the manufacturing industry by making it easier to produce high-quality and consistently and accurately sized and shaped parts. CNC cutting involves the use of computer software and machines to cut, carve, and shape materials such as wood, plastic, and metal. In this blog post, we will discuss the wide number of advantages of CNC cutting and how it can help you get precise and consistent results every time.

1. Precision and Accuracy

One of the biggest advantages of CNC cutting is th precision and accuracy it provides. The use of computer software and machines ensures that the cuts are made exactly as programmed, with tolerances as small as 0.0001 inches. This level of precision is impossible to achieve manually and ensures that parts are consistent in size and shape, making them easier to assemble and use.

2. Speed and Efficiency

CNC cutting is faster and more efficient than traditional manual cutting methods. With CNC cutting, you can produce multiple parts at once, reducing production time and increasing output. This speed and efficiency translate into cost savings since less time is spent on labor and materials.

3. Versatility

CNC cutting can be used to cut a wide range of materials, from wood to metal, and can be used to create complex shapes and designs. The versatility of CNC cutting means that it can be used for various types of applications, from furniture-making to aerospace engineering.

4. Reduced Waste

CNC cutting minimizes waste since the cuts are precise and the machine can optimize its use of materials. This reduced waste is not only good for the environment but also helps to reduce material costs.

5. Consistency

CNC cutting produces consistent results every time, ensuring that all parts are identical in size, shape, and quality. This consistency is important for quality control and ensures that the final product meets the required standards.

Get a Quote for Your CNC Cutting Project Today

In conclusion, CNC cutting is a versatile, efficient, and precise cutting method that offers numerous advantages over traditional manual cutting methods. From speed and efficiency to precision and consistency, CNC cutting is an essential tool in modern manufacturing. If you have a design idea that could benefit from CNC machining, contact David G. Flatt, Ltd, for a more information or a quote today!

What is Millwork?

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You may have heard the term in the construction industry, but what is millwork? Simply put, millwork refers to any type of woodwork that is produced in a mill or woodworking factory. This includes items like doors, trim, and moldings, as well as more complex custom pieces like cabinetry and built-in furniture. Millwork is used in a wide range of building projects from corporate offices to custom homes, and plays an important role in both the function and aesthetics of a space.

Millwork Examples: Doors, Trim, and Custom

Doors are a common example of millwork. They can be made from a variety of materials, including solid wood, engineered wood, and MDF (medium-density fiberboard), and can be designed to fit a specific style or function. For example, an interior door may be made with glass panes to allow for natural light to filter through, while an exterior door may be designed with added security features. Millwork doors can also be customized with unique finishes, hardware, and paneling styles to fit the overall design of a space.

Another common type of millwork is trim. Trim refers to any decorative element that is used to finish off the edges of walls, windows, and doors. Examples of trim include baseboards, crown molding, and chair rails. Trim is often used to add depth and dimension to a space, and can be made from a variety of materials, including wood, PVC, and composite materials.

Wood, MDF, PVC, Composites

When it comes to building with millwork, there are many materials and types to choose from. Some of the most popular materials include hardwoods like oak, maple, and cherry, as well as softwoods like pine and cedar. Other materials commonly used in millwork include MDF, PVC, and composite materials like Fiberon. Different types of millwork can be used to achieve a variety of effects, from a classic, traditional look to a modern, sleek aesthetic.

Tailoring Millwork to Fit Specific Needs

One of the advantages of millwork is the level of customization that is possible. Because millwork is typically produced in a factory setting, it can be designed to precisely fit specific measurements and specifications, making it an ideal choice for custom-built projects. Millwork can also be customized with unique finishes, such as staining or painting, to fit the overall design of a space.

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Get a Quote Today

From doors to trim to custom-built pieces, millwork plays an important role in the function and aesthetics of a building or design. With a variety of quality materials and types of millwork to choose from, the professionals at David G. Flatt, Ltd can help you achieve your vision every time. Reach out to us today to find out more information or for a quote!